About Recycled Wool

Woven for the Future

Learn more about how we recycle wool to make the most sustainable and environmentally friendly textiles.

An Australian First in Textile Recycling

Recycling wool is more than just reducing waste. It’s a commitment to protecting our planet for future generations.

By repurposing wool off-cuts and transforming them into new textiles, we minimise landfill, conserve resources, and honour the energy that goes into growing and crafting natural fibres.

Our recycled wool process is part of a bigger vision for a more sustainable future—one where quality, craftsmanship, and care for the environment go hand in hand.

Step One

Ragging & Blending

We are deeply committed to reducing waste and making the most of every fibre. That’s why we collect wool off-cuts and surplus material from our factory floor and collaborating with our partners to collect old or unused textiles, ensuring that nothing goes to waste. These fibres are sent through our ragger—a specialist machine that carefully breaks down woven and spun fabric, transforming it back into a raw, usable state, ready for a new life.

Once processed, this recycled fibre is blended with high-quality new wool and fed into our carding line. Here, the fibres are meticulously aligned and arranged into a delicate web, ensuring even distribution before they are prepared for spinning. This blending process is key to maintaining the strength, softness, and integrity of our final yarn, seamlessly integrating recycled material with fresh wool fibres.

Step Two

Carding & Spinning

At the end of the carding line, the fibres are gently twisted together to create a semi-spun yarn, which is then further refined on our spinning frame. This step enhances the strength and consistency of the yarn, ensuring it meets our exacting standards for weaving. The result is a beautifully balanced woollen yarn—composed of 30% recycled wool fibre and 70% new wool—that retains the warmth, durability, and luxurious softness Waverley Mills is known for.

Step Three

Dyeing & Weaving

Once spun, the yarn is dyed where needed, before being woven into our signature recycled range. Every piece then undergoes a meticulous finishing process, including inspection, milling, raising, and final touches that enhance the texture and longevity of the fabric. The result is a stunning, high-quality recycled wool throw or blanket, ready to bring warmth, comfort, and sustainability into your home.

The Final Step

Craftsmanship is at the heart of everything we do. As part of our dedication to quality and tradition, every textile we produce is carefully finished by hand in our Tasmanian factory. Our skilled artisans oversee every step of the process, from weaving to the final touches, ensuring each throw and blanket meets our exacting standards.

Finishing by hand allows us to refine every detail—brushing the wool to achieve the perfect softness, carefully inspecting each piece for quality, and hand-cutting and twisting fringes to create a beautifully polished final product. This hands-on approach not only preserves the integrity of our textiles but also honours the generations of craftsmanship that have shaped Waverley Mills for over 150 years.

The result? Thoughtfully made, beautifully finished textiles that stand the test of time—designed to be cherished, used, and passed down for years to come.